Service & Repair Manuals for Farm Tractors,Lawn Tractors,Utility Tractors,Skid Loaders,Utility Vehicles,and Other Heavy Machinery

 

 

 

Bobcat Skid Steer Loader Repair & Technical Manual Contents

Bobcat Service, Repair, and Technical Manuals

These are the manuals that you are unable to get from Bobcat Company. They cover all aspects of Troubleshooting, Tune-Up, Maintenance, and Repair Procedures and pretty much anything you'd ever want or need to know about your Bobcat Skid Steer Loader.

They are cheaper because I sell them by volume and they are digital. My over-head for keeping this site up is minimal, there is no postage and handling, no media to wait for in the mail, and no paper books. This is how and why these manuals are so affordable.

Below is information you will typically find in a Bobcat service manual, digital or otherwise. Some information may differ depending on Bobcat model. This is not a complete list, there's just too much to list.

CHAPTERS:

SPECIFICATIONS
PREVENTIVE MAINTENANCE
CONTROLS
DRIVE SYSTEM
ENGINE SERVICE
HYDRAULIC SYSTEM
HYDROSTATIC SYSTEM
MAIN FRAME
SYSTEM ANALYSIS

Air Cleaner System
Alternator Belt. adjustment of .
Alternator Belt. replacement of
Alternator Output. to check.
Axle. to install ...
Axle Assembly. to remove . ..
Axle Bearing & Seal. to install ... .. .
Axle Bearing & Seal Replacement .... .
Axle Replacement .
Bearings, Connecting Rod, installation
Bearings. Connecting Rod, removal
Bearings, Main, installation . ...
Bearings, Main, removal .
Bearings, Main & Connecting Rods.
Blower Fan.
Bob-Tach. removal & replacement
Bob-Tach. the ....... .
Bob-Tach and Pivot Pins
Brake Assembly, repair & replacement of .
Brake Lever Assembly, removal of
Brake Linkage Rod Assembly.
Breaker Point Gap Adjustment .
Breaker, Crankcase ....
By-Pass Valve, checking the
By-Pass Valve, to remove the
By-Pass Valve Service
Caliper Assembly, removal of " 4-2
Camshaft . 7A-17, 7B-16, 7C-14
Subject Page
Crankshaft Rear Oil Seal, removal . . 7C - 26
Crankshaft, removal. . . . . 7B-16, 7C-29
Crankshaft, three bearings . . . . . . . . . . . 7 A - 1 6
Cylinder, removing . .2-11
Cylinder Block .. ... . ..... 7A-16, 7C-13. 7C-15
Cylinder Front Cover, installation . . . . 7C-22
Cylinder Front Cover, removal . 7C - 21
Cylinder Head ....... 7A-;-13, 7C-10, 7C-13, 7C-18
Cylinder Head, installation .. .... .7C-19
Cylinder Head, removal ... . .... .7C - 18
Cylinder Head Installed, installation . 7C- 20
Cylinder Head Installed, removal .7C-20
Cylinder Head & Valves ... . 7B-7
Cylinder Seflls, to replace the. . . . . . .. .. 2 - 1 2
Cylinders, Pistons. Connecting Rods. . 7B- 10
Detent Assembly, to assemble the .. 2-14
Diode Trio, to check the .. 6-10
Distributor Maintenance .. .7A-2
Distributor Tests .7C-5
Drive Chain, to install the (Final) ..... .4-5
Drive Chain, to install the (Primary) . .4-4
Drive Chain, to install the (Secondary) . .4 - 4
Drive Idler Sprocket & Bearing, to remove (Final) .. .4-9
Drive System. final (Mechanical) .4-1
Drive Tightener. removal of final .4-9
Drive Tightener Service, final . . . .4 - 9
Electrical, to check wiring ... . . .6-9
Electrical Checks .6-8
Electrical Checks .6-9
Electrical Circuitry . . . . . . 6 - 1
Electrical System . . . . . . . . . 6 - 1
Electrical System, engine . . . 1 - 9
Engine. air shrouding . . . . .. .. . . ...... . 7 A - 1 3
Engine, checks & adjustments. . . . . . . . . .7C-2
Engine, removal of . . . . . . .. ..7A-1 2 , 7B- 6. 7C-1 6
Engine, returning compression to . . 7 A - 1 8
Float Detent of the Lift Spool, to repair the. . 2 - 1 4
Fluid & Filter, hydraulic/hydrostatic .... . 1 - 1 0
Flywheel. . . . . . 7B-17, 7C-14
Flywheel. disassembly of . . . . . . . 7 A-13
Flywheel Face Alignment Check. . 7C - 9
Flywheel Ring Gear, installation . . .7C-25
Flywheel Ring Gear, removal . .7C-25
Fuel & Control Linkage Adjustment. . . 7B - 2
Fuel Delivery, adjustment of .7B-4
Fuel Filters . . . . . . . 7B- 2
Camshaft Lobe Lift
Camshaft Repair
Camshaft & Valve Lifters, installation
Camshaft & Valve Lifters, removal ..
Ignition System Test . . . . . . . . . . . . . . . . .7C-6
Injection Nozzles, disassembly & repair . 7B- 5
Injection Nozzles, installation of . . 7B- 5
Injection Pump, to install. . . . . . . . . . . 7B- 3
Injection Pump, removal of . . . . . . . . . 7B- 3
Intake Manifold, removal ........ ... . 7C-18
Idler Sprocket, Service (Primary & Secondary) . ..... 4-7
Intake Manifold, installation ...... . 7C - 18
Mechanical Transmission, final drive . . 4-3
Mechanical Transmission, troubleshooting .4-1
Motor Sprocket, to install the. .4-6
Motor Sprocket Removal . . 4 5
Motor Sprocket Service .4-5
Piston Pins, installing .. .7C-13
Push Rods .... . .. . · 7C-1 3
Regulator, to check the. · .6-9
Fuel Injection Nozzle
Fuel Injection Pump .
Fuel Lift Pump.
Fuel System, air venting
Fuel Tank ...... .
Fuel Tank, removal
Gear Cover .. ........... . .......... . ... 7A-14
Generator, assembly . . . . . . 6 - 11
Generator, disassembly ... . 6 -10
Generator Output, to check . . 6 - 9
Generator Removal .. . . 6 - 9
Generator Service . . . . . 6 - 9
Hydraulic, checking release pressure . ... 2-8
Hydraulic, cylinder repair . .. .. . . . . · . 2-11
Hydraulic Cylinder, to assemble the ..... . . 2-12
Hydraulic Lift or Tilt Cylinder, to disassemble . 2-11
Hydraulic System, loader .. .2-3
Hydraulic System, operation of the . . . 2-3
Hydrostatic, circuit description .. . . .3-1
Hydrostatic, problem analysis charts . 3-3
Hydrostatic Pump Assembly, replacement of . 3-11
Hydrostatic Reconditioning ..... .3-12
Hydrostatic System, checking the · .3-9
Idler Gear & Shaft . .. . ... .. ... ........ . .. 7 A - 1 4
Idler Sprocket, Service (Primary & Secondary) ...... 4- 7
Ignition System ... .... . ..... ... 1-10, 7C- 5
Ignition System, engine ......... 7A-2
Ignition System Test ............... . . .. ... 7C-6
Injection Nozzles, disassembly & repair . 7B- 5
Intake Manifold, installation ... . ... . . . 7C-18
Intake Manifold, removal .... . .... . . . 7C-18
Introduction ...... . .1-1
Jackshaft, assembly . .4-7
Jackshaft, to install upper . .4-7
Jackshaft, removing upper . .. ... . . .4-6
LP Carburetor, cleaning & inspection .7A-7
LP Carburetor, disassembly ..... . .7A-7
LP Carburetor, to remove from engine. .7A-7
LP Carburetor Service ... .. . . .7A-6
LP Fuel Filter, to disassemble the .7A-12
Lift Arm Assembly, loader .
Lift Arms, replacement of .
Lift Cylinders, checking the
Lubrication, loader .
Main Frame .....
Mechanical Transmission, final drive ....
Mechanical Transmission, troubleshooting
Motor Sprocket, to install the ...
Motor Sprocket Removal ..
Motor Sprocket Service ..... .
Oil Pan, removal
Oil Pressure
Oil Pump
Oil Pump, removal
Oil Seal, front .
Pistons, to install .
Pistons & Connecting Rods, installation
Piston Rings, to install
Pump or Motor, to disassemble
Pump or Motor, inspection of .
Push Rods
Regulator, to check the .
Relief Valve Repair ... .
Service, engine (General) . .
Service Intervals . . . . . . . .
Spark Plug. .
Spark Plug Test ..... . .. . . .. . .
Spark Plug, Wires Resistance Test . .
Specifications, engine .... .. .....- 3
Specifications, 10ader . . 8B - 4
Specifications, loader . . . . .. . .. . 8C-6
Starter, assembly . . . . . . 6-4
Starter, cleaning & inspection . 6- 13
Starter, disassembly . . . . . . . . . . . . . . 6 - 1 2
Stator, to check the .... . ... ... . .. . . ....... 6 -10
Steering Linkage, adjustment of the . . . .. . . . . . . 3 - 7
Steering Linkage, to remove the. . . . . . . . . 3 - 7
Tilt Cylinders, checking the ..... ... . . . .. ... . . 2 - 10
Timing Chain Tightener, installation .... . . ... .. 7C - 23
Timing Procedure .. .. . . .. ....... .... . 7A-3
Tires. . . . . . . . ...... . . . .. . . 1 - 13
Transmission &Drive System . . . . . . . . ... .. 1 - 1 2
Troubleshooting the Engine .. .. . . .... 7 A-1
Two Speed Control .. . ...... ..... ....... . . . 3 - 8
Valves .... ......... .. ......... . . .... . 7C-11
Valves, grinding . . .. . ... 7C-11
Valve Rocker Arm Cover . . . . . . . . . ... 7C-17
Valve Rocker Arm &Shaft Assembly . .. ....... 7C-13
Valve Seats, grinding ...... ... . . .......... 7C-11
Vane Pump, checking the condition of the ......... 2 - 8
Vane Pump, to install . . . . . . . . . . . . . . . . 2 -1 0
Vane Pump, to remove. . . . . . . . . . . . . . . .. 2 - 9
Vaporizer, adjusting the . . . . . . .. .7A -11
Water Pump, installation .. . . .... . . . .. . . . . .. 7C- 21
Water Pump, removal. . . . . . . . . . ... . ... 7C- 21
Wheel & Axle Repair . . . . . . .. . . 4 -10
Wheel & Axle Repair .. .. _ .. ..... . . .. 4-12

 

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